Incoming Raw Material Inspection
The selection of raw materials is determined by our suppliers' production process and aims to guarantee the consistent reproducibility of the quality of received products. Upon arrival, each batch undergoes rigorous inspection to verify its conformity to defined specifications, thereby ensuring the stability and performance of our formulations.
In-Process Control
Before packaging, samples are taken for 2 types of control
Analytical Control
Autonomous software-driven method, based on pharmaceutical industry standards, allowing measurement by titration and chromatography of:
- Water content, Blowing agent content
- Hydroxyl value and basicity index (Polyols)
- NCO content (Isocyanates)
Physico-chemical Control
A complementary and pragmatic approach, aiming to validate analytical results. For each Polyol/Isocyanate pair, the following are controlled:
- Viscosity
Reactivity (cream time, string time, end of rise) - Free foam density.
- Molding Control
Archiving
During packaging, samples from each production batch are taken and archived for 12 months to ensure traceability and quality monitoring.
Production sheets for each batch are digitally archived. They include, for each component, the reference, supplier batch number, weight introduced, as well as all production parameters: temperature, introduction speed, mixer type, agitation time, and tank number.
Production sheets for each batch are digitally archived. They include, for each component, the reference, supplier batch number, weight introduced, as well as all production parameters: temperature, introduction speed, mixer type, agitation time, and tank number.
